Superplasticizers (Based on Naphthalene Sulfonate)
These additives, which are based on
naphthalene sulfonate, disperse cement into the water by creating an
electrostatic repulsion mechanism between the cement particles, thus increasing
the slump. Poly naphthalene sulfonate (PNS) is one of the first materials to be
used as a water reducer agent since the 1970s with extensive performance in
additive compounds. Originally used as a synthetic rubber additive in the
1930s, it entered the concrete additive market in Japan in the 1970s and was
used as a strong or superplasticizer water reducer.
The first stage of PNS production is
the sulfonation of naphthalene with sulfuric acid, as shown in Figure 1. In the
second stage, the condensation reaction (condensation) of naphthalene sulfonic
acid with formaldehyde is performed and leads to the production of poly methylene
naphthalene sulfonic. The neutralization process is then performed with sodium
hydroxide to remove excess alkali in the system.
Due to the symmetry in naphthalene
molecules, the substitution of hydrogen by sulfonate can occur in both α and β
positions. The α position occurs at temperatures below 100 ° C and the β
position occurs at temperatures above 150 ° C, which is much more stable. As a
result, only PNSs with β-type substitution have dispersing properties. The α
and β junction positions are shown in the figure below. Negative charges on the
sulfonate group cause the additive to be adsorbed on the cement particles and
disperse these particles through the electrostatic repulsion force.
The average molecular weight of these
polymers is between 25,000 and 50,000 g / mol, and the properties created will
usually get better as the molecular weight increases.